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904L Stainless Steel Overview
904L stainless steel is a low-carbon, high-alloy austenitic stainless steel renowned for its exceptional corrosion resistance. Unlike conventional chromium-nickel stainless steels, 904L contains copper as an additional alloying element, which enhances its toughness, formability, and weldability. This non-stabilized high-alloy steel is particularly resistant to stress corrosion cracking (SCC) and crevice corrosion, making it suitable for highly corrosive environments.
Key Features of 904L Stainless Steel
Exceptional Corrosion Resistance: Resists sulfuric, phosphoric, and acetic acids, as well as chloride-containing environments.
High Alloy Content: Contains chromium, nickel, molybdenum, and copper for superior performance.
Excellent Toughness and Formability: Ideal for fabrication and welding.
Low Carbon Content: Reduces the risk of carbide precipitation during welding.
Chemical Composition (Weight %)
Element | Cr | Ni | Mo | Cu | C | Mn | Si | P | S | Fe |
---|---|---|---|---|---|---|---|---|---|---|
Percentage | 19.0-23.0 | 23.0-28.0 | 4.0-5.0 | 1.0-2.0 | ≤0.02 | ≤2.00 | ≤1.00 | ≤0.045 | ≤0.035 | Balance |
Mechanical Properties
Property | Value |
---|---|
Tensile Strength | 490 - 620 MPa |
Yield Strength | 220 MPa (min) |
Elongation | 35% (min) |
Hardness (Rockwell) | ≤95 HRB |
Density | 7.95 g/cm³ |
Common Applications
904L stainless steel is widely used in industries requiring high corrosion resistance and durability. Common applications include:
Seawater Cooling Equipment
Oil Refinery Components
Chemical Processing Equipment (for sulfuric, phosphoric, and acetic acids)
Gas Scrubbing Plants
Condenser Tubes
Control and Instrumentation
Heat Exchangers
Pulp and Paper Processing Equipment
Specifications and Dimensions
Below are the typical specifications and dimensions for 904L stainless steel round bars:
Standard Dimensions
Diameter (mm) | Length (mm) | Tolerance (mm) | Surface Finish |
---|---|---|---|
10 - 50 | 1000 - 6000 | ±0.1 | Bright / Polished |
50 - 100 | 1000 - 6000 | ±0.2 | Bright / Polished |
100 - 200 | 1000 - 6000 | ±0.3 | Bright / Polished |
200 - 300 | 1000 - 6000 | ±0.5 | Bright / Polished |
Available Standards
Standard | Description |
---|---|
ASTM A240 | Standard specification for chromium and chromium-nickel stainless steel plate, sheet, and strip. |
ASTM A276 | Standard specification for stainless steel bars and shapes. |
EN 1.4539 | European standard equivalent to 904L. |
UNS N08904 | Unified Numbering System designation for 904L. |
Advantages of 904L Stainless Steel
Superior Corrosion Resistance: Performs exceptionally well in acidic and chloride-rich environments.
Ease of Fabrication: Can be easily welded, machined, and formed.
Long Service Life: Ideal for applications requiring durability in harsh conditions.
Versatility: Suitable for a wide range of industrial applications.
Conclusion
904L stainless steel is a premium material designed for demanding environments where corrosion resistance and durability are critical. Its unique composition, including copper and molybdenum, ensures exceptional performance in industries such as chemical processing, oil and gas, and marine engineering. Whether for heat exchangers, condenser tubes, or chemical processing equipment, 904L stainless steel delivers unmatched reliability and longevity.
For custom dimensions or additional specifications, please contact us for further assistance!
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